自 1946 年以来,ATACO S teel Products 一直是深拉冲压行业的领导者。我们提供拉深达 16 英寸的复杂别错过米乐入口(2023趋势信息)。我们专注于制造复杂的产品,并将以最高水平的精度和质量生产您的小型、中型或大型深冲压件。
ATACO specializes in producing complex, deep drawings and has a staff with many years of experience planning and assisting with 可制造性零件设计. In addition to staff expertise, ATACO has invested in large tonnage presses to support extreme drawing requirements up to 1700 tons (an unusual capability in the contract stamping industry), and state-of-the-art press and controls. The controls feature advanced software, sensors, I/O modules and drives that make it possible to vary the speed and pressure applied by a die throughout a forming stroke.
With a 液压机和机械压力机范围 and an in-house tool room, we can produce even the most complex deep drawn stampings with tight tolerances and perfect repeatability from the first piece to the last.
ATACO uses FASTFORM software to improve die design (and every other aspect of the forming process) as well as the quality of the finished product. This 深拉伸模拟软件 eliminates traditional trial-and-error iterations based a tool and die maker’s best guess. It speeds up the development process by producing first-time perfect dies in 90% of design cases.
We offer pre-design technical support to help you refine your designs for optimum manufacturability and cost-effectiveness. We also provide prototyping services and pre-production samples of 深拉伸外壳. No matter how complex your design, our “can do” philosophy enables us to produce an impressive array of deep draw stampings that others cannot.
As a 定制金属制造 shop, we can also provide secondary operations such as trimming, piercing, and forming; if volume is too low to justify tooling for these additional operations, we can trim and pierce via 5轴激光切割.
这种辅助设备可以在深拉零件的任何位置添加任何形状的开口,增加生产灵活性,减少工具的总资本投资,并加快短期、中期或长期的生产。
深冲钣金是一种冲压形式,通常由成品的宽度与高度之比来定义,使得冲压件的高度大于其宽度。
在实践中,有许多应用需要这种金属成型方法,但可能不属于这种严格的定义范围。深冲钣金的一个更实际的定义是,它是一种将金属材料拉成特定形状和厚度的金属加工工艺。
深拉伸通常是一个复合过程 包括冲压——径向拉伸、切向压缩和沿拉伸和弯曲组件的侧面。深冲压中的冲压动作总是伴随着压力机内的其他金属成形技术。
深冲钣金可以进一步分为简单形状和复杂形状。简单的形状通常是具有直壁的无缝管状产品。复杂的形状可能具有不对称的几何形状和其他表面特征,例如各种尺寸的凸起、凹陷或孔洞。
这项技术的主要优势转化为:
常见的缺陷,例如点蚀、表面空隙、污点、通过适当的计划可以消除皱纹和裂缝。
在耐用和一次性产品中都有许多深冲压件的例子。不锈钢厨房水槽等物品是耐用消费品行业的一个例子,而啤酒和汽水罐是一次性消费品的例子。
Motorcycle gas tanks are a popular example of a product manufactured by deep drawing sheet metal. 油箱 commonly have completely unusual topologies in any given dimension and often include some beading, flanging and openings for filling and feeding fuel out to the engine.
ATACO manufactures high-precision drawn sheet metal products and components for customers in a wide range of industries, including 农业, 建筑, 草坪和花园, and 商业食品服务.
由于对设备和人员的持续投资,ATACO 已经开发出行业领先的复杂深拉图能力。可以生产的材料和形状的广度是业内最广泛的之一。从原型到大批量生产,ATACO 的深冲设计和生产团队按规格、按时、按预算交付快速样品和高质量成品。 ATACO 钢铁产品已通过 ISO 9001:2015 认证。