激光切割机是使用切割头和安装在龙门架上的激光切割大片铁和非金属的 CNC 机器-黑色金属。虽然 2D 激光并非适用于所有项目,但任何平面或二维激光都是此类技术的理想选择。通常 2D 激光切割是流程的第一步,因为我们可以快速切割复杂的形状,然后进行冲压或通过制动压力机完成产品。
我们努力降低制造过程的成本,这反过来又使我们能够以更具竞争力的价格向客户提供优质产品。
在 ATACO,我们投资了三台最先进的 2D 光纤激光切割机。这些激光切割机功率高达 6 千瓦,可以加工更厚的材料和大至 79 英寸(2010 毫米)x 161 英寸(4100 毫米)的板材。我们利用特定的“零件嵌套”软件,通过最大限度地增加由一块金属制成的零件数量来优化材料利用率。因此,我们减少了浪费,同时也降低了成本。
除了提高材料利用率外,我们还有一个自动装卸系统,可以减少材料交换所需的时间。零件和所有废金属会自动丢弃以清除机器并开始加工新板材以提高效率。我们最先进的光纤激光系统快速、准确、高效且完全自动化,可以全天候 24/7 熄灯,以尽可能低的成本提供最高质量。
使用氮气和氧气辅助气体,我们在过程中,您将选择最能满足您想要的特定特性的气体:
Oxygen is an accelerant which requires less energy and makes for a quick process to cut up to one inch. Oxygen will react with the material cut out and produces an oxide on the edge that may require removal for paint adhesion.
Nitrogen, an inert gas, allows us to cut up to .25″, with no oxidation around the edges, so there is no additional process needed if the part needs to be painted. With either option, we remove all debris generated to ensure consistency in the cutting process.
CY 激光器可提供最高质量,同时切割更传统的激光器难以切割的金属,包括:
Our fiber optic laser system has the capability of cutting carbon steel up to 1″ thick and stainless steel up to .75″. ATACO also has a TRUMPF 5030 12kW laser which achieves 出色的进给率和切割速度 with a high degree of automation.
Laser cutting lends itself to both low and high-volume projects. We regularly cut a few parts for a specific project you may have, to thousands of parts on a regular basis. “No one part lends itself better for us to cut, in particular,” says Joel Janssen, an 工程 expert at ATACO. “We are able to target products and higher tolerances on material thicknesses that other companies may not be comfortable taking on.”
Whereas stamping requires new tooling for every part and prototype iteration, there are no expensive tooling costs with laser cutting. Design modifications are as simple as changing the CAD/CAM files, and our CNC激光切割机 会处理剩下的事情。这使我们能够以更短的开发时间为您的复杂形状提供快速周转。
在 ATACO,我们欢迎 2D 激光切割挑战,并以卓越的精度和快速周转来应对。我们的成功取决于您的完全满意,这就是为什么我们使用 CY 光纤激光器来为钣金激光切割项目提供最大的投资回报率。
With corporate headquarters in Cedarburg (near Milwaukee), ATACO provides sheet metal laser cutting to customers across Wisconsin and nationwide. Learn more about our 金属激光切割服务, or get in touch to 请求报价 for your project.